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May 19, 2019 15:48
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OpenSCAD source code: MPCNC drag knife holder with LM12UU linear bearing
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// Drag Knife Holder using LM12UU linear bearing | |
// Ed Nisley KE4ZNU - 2019-04-26 | |
Layout = "Show"; // [Build, Show, Puck, Mount, Plate] | |
/* [Extrusion] */ | |
ThreadThick = 0.25; // [0.20, 0.25] | |
ThreadWidth = 0.40; // [0.40] | |
/* [Hidden] */ | |
Protrusion = 0.1; // [0.01, 0.1] | |
HoleWindage = 0.2; | |
inch = 25.4; | |
function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit); | |
ID = 0; | |
OD = 1; | |
LENGTH = 2; | |
//- Adjust hole diameter to make the size come out right | |
module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes | |
Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2); | |
FixDia = Dia / cos(180/Sides); | |
cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides); | |
} | |
//- Dimensions | |
// Basic shape of DW660 snout fitting into the holder | |
// Lip goes upward to lock into MPCNC mount | |
Snout = [44.6,50.0,9.6]; // LENGTH = ID height | |
Lip = 4.0; // height of lip at end of snout | |
// Knife holder & suchlike | |
KnifeBody = [12.0,15.9,2.0]; // flange epoxied to top of diamond shaft, with epoxy fillet | |
WallThick = 4.0; // minimum thickness / width | |
Screw = [4.0,8.5,8.0]; // holding it all together, OD = washer | |
Insert = [4.0,6.0,10.0]; // brass insert | |
Bearing = [12.0,21.0,30.0]; // linear bearing body | |
Plate = [KnifeBody[ID],Snout[OD] - WallThick,KnifeBody[LENGTH] + WallThick]; // spring reaction plate | |
PlateGuide = [4.0,4.8,Plate[LENGTH]]; // ... guide tubes | |
PuckOAL = max(Bearing[LENGTH],(Snout[LENGTH] + Lip)); // total height of DW660 fitting | |
echo(str("PuckOAL: ",PuckOAL)); | |
Key = [Snout[ID],25.7,(Snout[LENGTH] + Lip)]; // rectangular key | |
NumScrews = 3; | |
ScrewBCD = 2.0*(Bearing[OD]/2 + Insert[OD]/2 + WallThick); | |
NumSides = 9*4; // cylinder facets (multiple of 3 for lathe trimming) | |
module DW660Puck() { | |
translate([0,0,PuckOAL]) | |
rotate([180,0,0]) { | |
cylinder(d=Snout[OD],h=Lip/2,$fn=NumSides); | |
translate([0,0,Lip/2]) | |
cylinder(d1=Snout[OD],d2=Snout[ID],h=Lip/2,$fn=NumSides); | |
cylinder(d=Snout[ID],h=PuckOAL,$fn=NumSides); | |
intersection() { | |
translate([0,0,0*Lip + Key.z/2]) | |
cube(Key,center=true); | |
cylinder(d=Snout[OD],h=Lip + Key.z,$fn=NumSides); | |
} | |
} | |
} | |
module MountBase() { | |
difference() { | |
DW660Puck(); | |
translate([0,0,-Protrusion]) // bearing | |
PolyCyl(Bearing[OD],2*PuckOAL,NumSides); | |
for (i=[0:NumScrews - 1]) // clamp screws | |
rotate(i*360/NumScrews) | |
translate([ScrewBCD/2,0,-Protrusion]) | |
rotate(180/8) | |
PolyCyl(Insert[OD],2*PuckOAL,8); | |
} | |
} | |
module SpringPlate() { | |
difference() { | |
cylinder(d=Plate[OD],h=Plate[LENGTH],$fn=NumSides); | |
translate([0,0,-Protrusion]) // knife holder body | |
PolyCyl(KnifeBody[ID],2*PuckOAL,NumSides); | |
translate([0,0,Plate[LENGTH] - KnifeBody[LENGTH]]) // flange, snug fit | |
PolyCyl(KnifeBody[OD],KnifeBody[LENGTH] + Protrusion,NumSides); | |
for (i=[0:NumScrews - 1]) // clamp screws | |
rotate(i*360/NumScrews) | |
translate([ScrewBCD/2,0,-Protrusion]) | |
rotate(180/8) | |
PolyCyl(PlateGuide[OD],2*PuckOAL,8); | |
} | |
} | |
//----- | |
// Build it | |
if (Layout == "Puck") | |
DW660Puck(); | |
if (Layout == "Plate") | |
SpringPlate(); | |
if (Layout == "Mount") | |
MountBase(); | |
if (Layout == "Show") { | |
MountBase(); | |
translate([0,0,1.6*PuckOAL]) | |
rotate([180,0,0]) | |
SpringPlate(); | |
} | |
if (Layout == "Build") { | |
translate([0,Snout[OD]/2,PuckOAL]) | |
rotate([180,0,0]) | |
MountBase(); | |
translate([0,-Snout[OD]/2,0]) | |
SpringPlate(); | |
} |
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