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Created November 18, 2022 17:49
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Create a bootable Windows USB using macOS

For some reason, it is surprisingly hard to create a bootable Windows USB using macOS. These are my steps for doing so, which have worked for me in macOS Monterey (12.6.1) for Windows 10 and 11. After following these steps, you should have a bootable Windows USB drive.

1. Download a Windows disc image (i.e. ISO file)

You can download Windows 10 or Windows 11 directly from Microsoft.

2. Identify your USB drive

After plugging the drive to your machine, identify the name of the USB device using diskutil list, which should return an output like the one below. In my case, the correct disk name is disk2.

/dev/disk0 (internal, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:      GUID_partition_scheme                        *500.3 GB   disk0
   1:                        EFI EFI                     314.6 MB   disk0s1
   2:                 Apple_APFS Container disk1         500.0 GB   disk0s2

/dev/disk1 (synthesized):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:      APFS Container Scheme -                      +500.0 GB   disk1
                                 Physical Store disk0s2
   1:                APFS Volume MacHDD - Data           180.3 GB   disk1s1
   2:                APFS Volume MacHDD                  15.4 GB    disk1s2
   3:              APFS Snapshot com.apple.os.update-... 15.4 GB    disk1s2s1
   4:                APFS Volume Preboot                 481.8 MB   disk1s3
   5:                APFS Volume Recovery                1.1 GB     disk1s4
   6:                APFS Volume VM                      1.1 GB     disk1s5

/dev/disk2 (external, physical):
   #:                       TYPE NAME                    SIZE       IDENTIFIER
   0:     FDisk_partition_scheme                        *15.5 GB    disk2
   1:                 DOS_FAT_32 WINDOWS10               15.5 GB    disk2s1

3. Format USB drive

Format the drive with the following command, substituting disk2 with whatever is the one that corresponds in your machine.

diskutil eraseDisk MS-DOS "WINDOWS10" MBR disk2

4. Mount the Windows ISO and check its size

Mount the ISO file in your system (usually by simply double-clicking it), and verify it's listed in /Volumes—the disk name usually starts with CCCOMA_. With the disk mounted, check the size of the sources/install.wim file with the following command:

ls -lh /Volumes/CCCOMA_X64FRE_EN-US_DV9/sources/install.wim

5. Copy (almost) all files to USB drive

If sources/install.wim is less than 4GB in size, you can copy all the files from the mounted disk image onto the USB drive with the following command (notice the trailing slash in the first path!):

rsync -avh --progress /Volumes/CCCOMA_X64FRE_EN-US_DV9/ /Volumes/WINDOWS10

If sources/install.wim is more than 4GB, then we'll need to split the file before copying it. In the meantime, we can copy all the other files from the mounted image onto the USB drive with the following command (again, notice the trailing slash in the first path!):

rsync -avh --progress --exclude=sources/install.wim /Volumes/CCCOMA_X64FRE_EN-US_DV9/ /Volumes/WINDOWS10

6. Use wimlib to split and copy sources/install.wim

If sources/install.wim is more than 4GB, it is too large to copy onto a FAT32-formatted drive. Microsoft's official solution is to split the file, and there is a free utility available in macOS and Linux to do so—wimlib. The tool can be installed with Homebrew:

brew install wimlib

After installing wimlib, split and copy sources/install.wim using the following command:

wimlib-imagex split /Volumes/CCCOMA_X64FRE_EN-US_DV9/sources/install.wim /Volumes/WINDOWS10/sources/install.swm 3800

Here, 3800 means that the file should be split in 3,800MB chunks.

@tonogram
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This did it for me.

@marcloeb
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Thanks, worked for me!

@paulkinzo
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paulkinzo commented Mar 26, 2024

For those who are not familiar with command line or unable to install Homebrew, you can set up a Windows 10 virtual machine on your Mac and use the Media Creation Tool from Microsoft to create a Windows 10 or Windows 11 bootable USB. Alternatively, you can try WinBootMate app on your Mac to do the job. It has a built-in feature to split the install.wim file. Here is the screenshot:

winbootmate mac

@OnurGuersoy
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For those who are not familiar with command line or unable to install Homebrew, you can set up a Windows 10 virtual machine on your Mac and use the Media Creation Tool from Microsoft to create a Windows 10 or Windows 11 bootable USB. Alternatively, you can try WinBootMate app on your Mac to do the job. It has a built-in feature to split the install.wim file. Here is the screenshot:

winbootmate mac

Don't believe those guys ;)

@dmi-try
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dmi-try commented Apr 8, 2024

WinBootMate, WonderISO, UUByte iso editor and other clones of the very same app are scam. They ask you for money at the very last step.

Thank you for the instruction.

@paulkinzo
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paulkinzo commented Apr 9, 2024

It is a paid app indeed but it works fine for creating Windows 11 bootable USB on my MacBook Air M1. No command line and complex staff. The tech newbie could spend hours by playing with the commands. Unfair to say a paid app is scam unless it does not work. Thanks

@dmi-try
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dmi-try commented Apr 9, 2024

Scam comes in many forms. Why make the same application under a bunch of names? Why hide the cost of $40 in all the instructions? Why write "try it free" in all forums and documentation? Why tell the user the price only when they have downloaded, installed, launched, entered the parameters and clicked "run"? The trial version is completely useless and does not communicate in any way until the last moment that it is trial. Additionally, I've seen complaints online from someone who couldn't get a refund, but it's unknown what actually happened there.

@TechUnRestricted
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There is no need to pay or use the Terminal / Parallels in order to create a bootable USB drive on macOS.

WinDiskWriter

There were no free "Rufus, but for mac" alternative, so I ended up crafting WinDiskWriter as a solution.

  • Open Source:
    Check the code, fork it, improve it.
  • App Compatibility:
    From Mac OS X Snow Leopard to Sonoma, Intel or Apple silicon, it's got you covered.
  • Supports a lot of Windows ISOs:
    Windows 11 / 10 / 8.1 / 8 / 7 / Vista, UEFI & Legacy.
  • UEFI & Legacy boot modes
    (Thanks, grub4dos developers!)
  • x64 & x32 (x86) Architectures
  • Supports TPM & Secure Boot Requirements patching

It's completely free!
But I appreciate donations 🥺

You can download it from my GitHub repo: https://github.com/TechUnRestricted/WinDiskWriter

Instructions? Yes!: TechUnRestricted/WinDiskWriter#4

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