Created
May 2, 2017 04:55
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OpenSCAD file to print socket holders for tekton brand 1/4 and 3/8 socket holders.
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// sae | |
//socketDiameters = [ 17.121, 17.121, 17.121, 18.263, 20.216, 22.254, 24.398, 26.392, 28.469, 30.591]; | |
//socketLabels = [ | |
//"\u2075/\u2081\u2086", // 5/16 | |
//"\u00b3/\u2088", // 3/8 | |
//"\u2077/\u2081\u2086", // 7/16 | |
//"\u00b9/\u2082", // 1/2 | |
//"\u2079/\u2081\u2086", // 9/16 | |
//"\u2075/\u2088", // 5/8 | |
//"\u00B9\u00B9/\u2081\u2086", // 11/16 | |
//"\u00B3/\u2084", // 3/4 | |
//"\u00b9\u00B3/\u2081\u2086", // 13/16 | |
//"\u2077/\u2088"]; // 7/8 | |
//socketDiameters = [ 12.200, 12.200, 12.200, 12.200, 12.200, 12.200, 13.240, 14.260, 16.280, 18.320 ]; | |
//socketLabels = [ | |
//"\u2075/\u2083\u2082", // 5/32 | |
//"\u00b3/\u2081\u2086", // 3/16 | |
//"\u2077/\u2083\u2082", // 7/32 | |
//"\u00b9/\u2084", // 1/4 | |
//"\u2079/\u2083\u2082", // 9/32 | |
//"\u2075/\u2081\u2086", // 5/16 | |
//"\u00B9\u00B9/\u2083\u2082", // 11/32 | |
//"\u00B3/\u2088", // 3/8 | |
//"\u2077/\u2081\u2086", // 7/16 | |
//"\u00b9/\u2082"]; // 1/2 | |
// metric | |
socketDiameters = [ 17.190, 17.190, 17.190, 18.206, 20.251, 22.293, 22.293, 24.373, 26.459, 26.459]; | |
socketLabels = ["10", "11", "12", "13", "14", "15", "16", "17", "18", "19"]; | |
//socketDiameters = [ 12.191, 12.191, 12.191, 12.191, 12.191, 13.237, 14.258, 16.220, 17.266, 18.313]; | |
//socketLabels = ["4", "5", "6", "7", "8", "9", "10", "11", "12", "13"]; | |
// http://www.engineersedge.com/hardware/square-drive-tools.htm | |
// 1/4 | |
//Am = 6.45; // width of square | |
//Bm = 8.382; // diagonal on across square with rounded corners | |
//Cm = 7.9248; // height of drive end | |
//Dm = 3.810; // plunger height from base | |
//Fm = 2.000; // plunger diameter | |
//plungerRecessed = 0.51; | |
//materialGap = 1; // gap between sides | |
//materialSlot = 0.5; | |
//flexLength = 2; | |
//baseHeight = 3.175; | |
//borderThickness = 3; // border around each socket | |
//offsetFromCenterline = 4; | |
// 3/8 | |
Am = 9.60; // width of square | |
Bm = 12.7; // diagonal on across square with rounded corners | |
Cm = 11.1252; // height of drive end | |
Dm = 5.6134; // plunger height from base | |
Fm = 3.9624; // plunger diameter | |
plungerRecessed = 1.24; | |
materialGap = 1.65; // gap between sides | |
materialSlot = 0.5; | |
flexLength = 3; | |
baseHeight = 3.175; | |
borderThickness = 3; // border around each socket | |
offsetFromCenterline = 3; | |
edgeRadius = sqrt(2 * Am * Am) - Bm; // radius on corners of drive end | |
$fn = 24; | |
difference() { | |
union() { | |
// all the drive ends | |
for(index = [0:len(socketDiameters)-1]) | |
{ | |
socketDiameter = socketDiameters[index]; | |
xOffset = add_up_to(index, socketDiameters); | |
yOffset = (((index % 2) * 2) - 1 ) * (socketDiameter/2 + offsetFromCenterline) - Am/2; | |
angle = (((index % 2) * 2) - 1 ) * 45; | |
translate([xOffset+Am/2,yOffset+Am/2,baseHeight]) | |
rotate([0,0,angle]) | |
translate([-Am/2,-Am/2,0]) | |
driveEnd(plungerRecessed); | |
// labels | |
translate([xOffset+Am/2, (((index % 2) * 2) - 1 ) * -0 - 2, baseHeight + borderThickness]) | |
linear_extrude(height=1, convexity=512, twist = 0) | |
text(socketLabels[index], 5, "Calibri:style=Bold", halign = "center"); | |
} | |
// base | |
difference() { | |
hull(){ | |
for(index = [0:len(socketDiameters)-1]) | |
{ | |
socketDiameter = socketDiameters[index]; | |
xOffset = add_up_to(index, socketDiameters); | |
yOffset = (((index % 2) * 2) - 1 ) * (socketDiameter/2 + offsetFromCenterline) - Am/2; | |
translate([xOffset + Am/2, yOffset + Am/2, (baseHeight+borderThickness) / 2]) | |
cylinder(r = socketDiameter/2 + borderThickness + 1, h = baseHeight+borderThickness, center = true); | |
} | |
} | |
union(){ | |
for(index = [0:len(socketDiameters)-1]) | |
{ | |
socketDiameter = socketDiameters[index]; | |
xOffset = add_up_to(index, socketDiameters); | |
yOffset = (((index % 2) * 2) - 1 ) * (socketDiameter/2 + offsetFromCenterline) - Am/2; | |
translate([xOffset + Am/2, yOffset + Am/2, baseHeight +borderThickness/2]) | |
cylinder(r = socketDiameter/2, h = borderThickness, center = true); | |
} | |
} | |
} | |
} | |
// all the drive end negative space | |
for(index = [0:len(socketDiameters)-1]) | |
{ | |
socketDiameter = socketDiameters[index]; | |
xOffset = add_up_to(index, socketDiameters); | |
yOffset = (((index % 2) * 2) - 1 ) * (socketDiameter/2 + offsetFromCenterline) - Am/2; | |
angle = (((index % 2) * 2) - 1 ) * 45; | |
// negative space | |
translate([xOffset+Am/2,yOffset+Am/2,0]) | |
rotate([0,0,angle]) | |
translate([-Am/2,-Am/2,0]) | |
driveEndGap(); | |
} | |
} | |
// Render the negative space that allows drive end to flex | |
module driveEndGap() { | |
union() { | |
translate([0 - flexLength, Am/2 - materialGap/2, 0]) | |
cube([Am + flexLength * 2, materialGap, Cm + baseHeight + 1]); | |
translate([0 - flexLength, Am/2, 0]) | |
cylinder(r = materialGap/2, h = baseHeight); | |
translate([Am + flexLength, Am/2, 0]) | |
cylinder(r = materialGap/2, h = baseHeight); | |
translate([Am, Am/2, 0]) | |
cube([materialSlot, Am/2+materialSlot/2, baseHeight]); | |
translate([Am + materialSlot/2, Am + materialSlot/2, 0]) | |
cylinder(r = materialSlot/2, h = baseHeight); | |
translate([-flexLength, Am, 0]) | |
cube([Am + flexLength + materialSlot/2, materialSlot, baseHeight]); | |
translate([-flexLength, Am + materialSlot/2, 0]) | |
cylinder(r = materialSlot /2, h = baseHeight); | |
translate([-materialSlot,-materialSlot/2,0]) | |
cube([materialSlot, Am/2, baseHeight]); | |
translate([-materialSlot/2,-materialSlot/2,0]) | |
cylinder(r = materialSlot/2, h = baseHeight); | |
translate([-materialSlot/2,-materialSlot,0]) | |
cube([Am + flexLength + materialSlot/2, materialSlot, baseHeight]); | |
translate([Am + flexLength, -materialSlot/2, 0]) | |
cylinder(r = materialSlot /2, h = baseHeight); | |
// match the round corner on the driveEnd | |
difference(){ | |
translate([0, 0, 0]) | |
cube([edgeRadius, edgeRadius, baseHeight]); | |
translate([edgeRadius, edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = baseHeight); | |
} | |
difference(){ | |
translate([Am-edgeRadius, Am-edgeRadius, 0]) | |
cube([edgeRadius, edgeRadius, baseHeight]); | |
translate([Am - edgeRadius, Am - edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = baseHeight); | |
} | |
} | |
} | |
// 3/8 drive end to hold socket | |
module driveEnd(plungerOffset) { | |
// positive space | |
union() { | |
// main body | |
//cube([Am, Am, Cm]); | |
hull() { | |
translate([edgeRadius, edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = Cm); | |
translate([Am - edgeRadius, edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = Cm); | |
translate([Am - edgeRadius, Am - edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = Cm); | |
translate([edgeRadius, Am - edgeRadius, 0]) | |
cylinder(r = edgeRadius, h = Cm); | |
} | |
// plunger ball on one side | |
translate([Am/2, plungerOffset, Dm]) | |
sphere(r = Fm / 2, center = true); | |
// plunger ball on one side | |
translate([Am/2, Am - plungerOffset, Dm]) | |
sphere(r = Fm / 2, center = true); | |
} | |
} | |
// add all integers up to index | |
function add_up_to(index, vector) = ( index==0 ? vector[0] * 0.65 : vector[index] * 0.65 + add_up_to(index - 1, vector) ); |
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