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August 20, 2024 18:57
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OpenSCAD source code: Under-cabinet mounting brackets for LED strip light power bricks
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// Power Supply Brick brackets | |
// Ed Nisley KE4ZNU 2024-08-19 | |
Layout = "Show"; // [Show,Build] | |
//-- Extrusion parameters | |
/* [Hidden] */ | |
ThreadThick = 0.20; | |
ThreadWidth = 0.45; | |
HoleWindage = 0.3; // enlarge hole dia by this amount | |
function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit); | |
Protrusion = 0.1; // make holes look good and joints intersect properly | |
//-- Useful sizes | |
ID = 0; | |
OD = 1; | |
LENGTH = 2; | |
//-- Bracket Dimensions | |
Brick = [115.0,51.0,32.0]; // overall size, add details in module | |
Socket = [20.0,10.0]; // binocular power socket | |
Cable = [5.0,12.0]; // DC output cable ID=wire OD=strain relief | |
//Socket = [30.0,24.0]; // IEC power socket | |
//Cable = [6.0,15.0]; // DC output cable ID=wire OD=strain relief | |
WallThick = 3.0; // default wall thickness | |
BaseThick = 4.0; | |
Screw = [5.1,10.0,3.0]; // screw size, more-or-less 10-32, OD & LENGTH for head | |
NumSides = 3*4; | |
//---------------------- | |
// Useful routines | |
module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes | |
Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2); | |
FixDia = Dia / cos(180/Sides); | |
cylinder(r=(FixDia + HoleWindage)/2, | |
h=Height, | |
$fn=Sides); | |
} | |
//---------------------- | |
// Models | |
module BrickMount(End="Both") { | |
difference() { | |
union() { | |
hull() // main block | |
for (i=[-1,1], j=[-1,1], k=[0,1]) | |
translate([i*(Brick.x/2 + WallThick - WallThick), | |
j*(Brick.y/2 + WallThick - WallThick), | |
k*(Brick.z + WallThick - WallThick)]) | |
sphere(r=WallThick,$fn=NumSides); | |
hull() // screw flanges | |
for (i=[-1,1], j=[-1,1]) | |
translate([i*(Brick.x/2 + WallThick - BaseThick), | |
j*(Brick.y/2 + WallThick + 2*Screw[OD] - BaseThick), | |
0]) | |
sphere(r=BaseThick,$fn=NumSides); | |
} | |
for (i=[-1,1], j=[-1,1]) // remove screw holes | |
translate([i*(Brick.x/2 + WallThick - Screw[OD]), | |
j*(Brick.y/2 + WallThick + Screw[OD]), | |
-Protrusion]) | |
rotate(180/6) | |
PolyCyl(Screw[ID],2*WallThick,6); | |
translate([0,0,Brick.z/2]) // remove center part to leave ends | |
cube([(Brick.x + 2*WallThick - 4*Screw[OD]),2*Brick.y,2*Brick.z],center=true); | |
if (End == "Socket") | |
translate([Brick.x/2,0,Brick.z/2]) // remove cable end to leave socket | |
cube([(Brick.x + 2*WallThick - 4*Screw[OD]),2*Brick.y,2*Brick.z],center=true); | |
if (End == "Cable") | |
translate([-Brick.x/2,0,Brick.z/2]) // remove socket end to leave cable | |
cube([(Brick.x + 2*WallThick - 4*Screw[OD]),2*Brick.y,2*Brick.z],center=true); | |
translate([0,0,Brick.z/2 - Protrusion/2]) // remove power supply brick from interior | |
cube(Brick + [0,0,Protrusion],center=true); | |
translate([0,0,-Brick.z]) // remove below XY plane | |
cube(2*Brick,center=true); | |
translate([0,0,Brick.z/2]) // remove AC socket | |
rotate([0,-90,0]) | |
rotate(90) | |
linear_extrude(height=Brick.x,convexity=2) | |
square(Socket,center=true); | |
translate([0,0,Brick.z/2]) // remove DC cable | |
rotate([0,90,0]) | |
rotate(180/8) | |
PolyCyl(Cable[OD],Brick.x,8); | |
translate([Brick.x/2,0,Brick.z/4 - Protrusion/2]) // ... and wire slot | |
cube([Brick.x,Cable[ID],Brick.z/2 + Protrusion],center=true); | |
} | |
} | |
//---------------------- | |
// Build it | |
if (Layout == "Show") | |
BrickMount("Both"); | |
if (Layout == "Build") { | |
translate([5,0,Brick.x/2 + WallThick]) | |
rotate([0,90,0]) | |
BrickMount("Cable"); | |
translate([-5,0,Brick.x/2 + WallThick]) | |
rotate([0,-90,0]) | |
BrickMount("Socket"); | |
} | |
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More details on my blog at https://wp.me/poZKh-djq