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Created November 24, 2014 02:28
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BMW2002 checklist
BMW 2002 Checks
Rust
shock towers
floor pans / The driver and passenger floors
spare tire well in the trunk
The lower rocker panels on each side of the car
The gas tank area
mainly look in those spots as those the hard places to fix it
The front fenders also tend to rust, especially around the turn signals and where it meets the front nose. Fortunately, they are very easy and relatively inexpensive to replace. Other areas that deserve attention are the bottom of the doors, the rim around the front hood and rear trunk and also the front strut tower assembly. Also look under the car and check the frame rails connecting the front crossmembers to the floors.
That having been said, don't let a little rust deter you from buying an 02. Some rust is merely surface rust and other forms of rust can easily be repaired. So long as you are aware of what the car has and needs before you buy it, and as long as the vehicle is priced right accordingly you will be fine.
One thing to check for is when test driving the car accelerate quickly (or just rev the car up to about 4k or so) and then let off on the gas and keep the car into gear, if you see blue smoke out of the exhaust it means the Valve Guides are bad, about a $1k repair.
2. Engine:
This applies to both fuel injected models and carb'ed models. Check for any excessive smoking due to oil burning. Note the color of the smoke as well. It can smoke in either blueish, white, or grayish black. The color of the smoke will indicate whether it's simple humidity off of the exhaust manifold, possible blown headgasket, worn valve rings, etc.. Here are some examples of colors and symptoms:
Blue smoke on 02's is most often seen on the overrun, meaning if you decelerate from high rpm speeds suddenly a blue puff of smoke would come out of the tail pipe. Blue smoke is the result of oil burning and most often associated with bad valve seals and worn valve guides. This is not major but will require attention down the line. Just be sure to check the oil level regularly.
White smoke is most often caused by some sort of humidity coming into the exhaust system. It could be as simple as drops of water hitting the exhaust manifold but usually is caused by coolant leaking out from the head. Somewhere water or moisture is being forced into the combustion chamber and being burned out the exhaust. A cracked head or leaking head gasket could cause these. If possible, momentarily smell the exhaust coming out from the rear tailpipe on a cold start. If it smells kind of "sweet", it could be a sign of a cracked cylinder head or also a potential blown head gasket.
Black smoke is caused by raw gasoline burning. An overly rich condition can be the cause by a choke stuck shut, a bad fuel pressure regulator, a plugged up air filter or a bad injector. On carbureted vehicles, the choke and choke linkage could have a buildup of gum and varnish. Typically, if you only get black smoke first thing in the morning, it has to do with the choke or the fuel enrichment portion of your fuel injection system. If you get black smoke all the time, get it fixed NOW.
Check for any sludge inside the valve cover or under the oil filler cap. Unusually white/milky substance can be indicative of a blown head gasket. The white milkiness is usually coolant mixed with oil. Ask the owner how long it's been sitting and whether or not it's humid in that area as sometimes lack of running the car and humidity can also cause moisture in the valves producing similar results. Also check for any dark, sludgy or black gummy stuff. Watch out for oil additives as well as some owners will use "stop smoke" additives or other products to masquerade any potential problems.
Check for any valvetrain noise(s) or other unusual sounds.
Inspect the water pump fan, check for any cracks.
The Tii models have a mechanical fuel injection system called the "Kugelfischer" injection system. This system is actually very reliable and dependable so long as it has been kept and tuned properly. If a Tii pump is running well, a good rule of thumb is not to mess with it.
Glance the engine compartment overall. Check the coolant cap to see if any discolorations exist, check the motor mounts, and make sure all the components are there such as the reservoir bottle, etc.
3. Differentials
The differentials in 2002's are pretty reliable. Simply do a visual check for signs of leaking seals, and listen for noises or whining sounds. Leaking seals or whiney diffs are usually worth repairing since these problems aren't severe. Most often 02 owners will simply replace them with another used unit.
4. Transmission:
Manual transmissions are also pretty much bullet proof in 02's. The most common problems with transmissions are bad synchros and faulty or loose output flange or bearing noise. If the noise is very faint, it is considered acceptable, but, excessively loud noise is usually indicative of impending bearing failure. If the trans has a louder noise to it, a rebuild will be necessary or at a minimum replace the layshaft bearings.
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