Generate PTK 9497 Servo Model

generate_servo_model.py

import cadquery as cq

# Dimensions based on provided images and description
servo_length = 31.1  # mm
servo_width = 26.8  # mm
servo_height = 12.0  # mm (not including mounting tabs)
tab_thickness = 1.3  # mm (user-measured thickness)

# Mounting tabs dimensions
tab_width = 7.0  # mm
tab_height = 2.5  # mm
tab_offset = 19.8  # mm (from bottom of servo to top of tab)

# Spline dimensions
spline_diameter = 5.85  # mm (external diameter)
spline_height = 2.0  # mm (approximated)

# Servo body
servo = (
    cq.Workplane("XY")
    .box(servo_length, servo_width, servo_height)
)

# Mounting tabs
tab = (
    cq.Workplane("XY")
    .box(tab_height, tab_width, tab_thickness)
)

# Positioning the tabs
tabs = (
    tab.translate((servo_length/2 + tab_height/2,
                  (servo_width/2 - tab_width/2), tab_offset)),
    tab.translate((servo_length/2 + tab_height/2, -
                  (servo_width/2 - tab_width/2), tab_offset)),
    tab.translate((-(servo_length/2 + tab_height/2),
                  (servo_width/2 - tab_width/2), tab_offset)),
    tab.translate((-(servo_length/2 + tab_height/2), -
                  (servo_width/2 - tab_width/2), tab_offset))
)

# Adding the tabs to the servo
for tab in tabs:
    servo = servo.union(tab)

# Adding the spline
spline = (
    cq.Workplane("XY")
    .cylinder(spline_height, spline_diameter/2)
    .translate((0, 0, servo_height/2 + spline_height/2))
)

# Adding the spline to the servo
servo = servo.union(spline)

# Exporting as STEP file
file_path = "./PTK_9497_Servo_Mockup.step"
cq.exporters.export(servo, file_path)

file_path

PTK_9497_Servo_Mockup.step

ISO-10303-21;
HEADER;
FILE_DESCRIPTION(('Open CASCADE Model'),'2;1');
FILE_NAME('Open CASCADE Shape Model','2024-07-14T09:05:32',('Author'),(
    'Open CASCADE'),'Open CASCADE STEP processor 7.7','Open CASCADE 7.7'
  ,'Unknown');
FILE_SCHEMA(('AUTOMOTIVE_DESIGN { 1 0 10303 214 1 1 1 1 }'));
ENDSEC;
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#1818 = ( GEOMETRIC_REPRESENTATION_CONTEXT(2) 
PARAMETRIC_REPRESENTATION_CONTEXT() REPRESENTATION_CONTEXT('2D SPACE',''
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PARAMETRIC_REPRESENTATION_CONTEXT() REPRESENTATION_CONTEXT('2D SPACE',''
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GLOBAL_UNIT_ASSIGNED_CONTEXT((#1889,#1890,#1891)) REPRESENTATION_CONTEXT
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ENDSEC;
END-ISO-10303-21;