These are are some notes I put together on butchering the rectangular dishy cable.
FOLLOW THESE GUIDELINES AT YOUR OWN RISK. I TAKE NO RESPONSIBILITY FOR ANY DAMAGE OR INJURY YOU SUSTAIN FROM FOLLOWING OR NOT FOLLOWING THESE GUIDELINES.
In general, if you can get away with using the original 75' cable (or the official 150' long replacement cable), then that is ultimately preferable to doing any of this stuff. If you don't already know why you would want to do this then you definitely shouldn't do it. If you run into trouble, the first thing Starlink Support is going to ask is if the cable between your dishy and router has any modifications, and for good reason.
Despite the connectors being proprietary, the underlying technology connecting the router and the rectangular dishy is gigabit ethernet with non-standard PoE(The orange and green pairs are positive, the blue and brown pairs are negative). The cable itself is plain stranded STP CAT5e, suitable for outdoor use. The router acts as a 48V, 2A PoE power supply, so 96 watts are available at the port the router.
Stick with the original router (and possibly the ethernet port dongle) unless you have a good reason to try something else. You cannot power dishy with a standard PoE injector, but if you are enterprising enough you can rearrange the wires (swap blue/green, terminate as Type-B) going into and out-of a passive 4-pair PoE Injector and get it working with a sufficiently large 48V or 52V DC power supply.
Note that most 48V 2A power supplies on Amazon are insufficient! I recommend this 52V power supply, as I have confirmed that it works and I am using it on my own 200+ft run.
Resistance is the primary limiting factor you will run into. As you increase the length of the cable and add additional terminations/connectors, resistance increases. If the resistance is too high, the voltage at the dishy will (perhaps only occasionally) drop too low, causing it to spuriously reboot or not boot at all.
The exact maximum round-trip power resistance that the cable can have before Dishy's stability suffers isn't immediately clear, but 1.8Ω round-trip (~88 watts available for Dishy) appears to be stable while 2.5Ω round-trip is just barely unstable. (neither value includes the resistance of about 20 extra feet of the original CAT5e that is used in my setup)
If you cannot easily measure resistance, you will need to be as conservative as possible:
- Keep the length of your entire run as short as possible and your connectors as few as possible. Continuous runs are almost always preferable to runs with connectors.
- Use outdoor-rated cable for outdoor runs. If riser cable is all you have, paint it.
- Don't directly bury the cable unless it is rated for direct burial. Otherwise, water intrusion will eventually make your connection unreliable. The original cable is NOT rated for direct burial.
- Use 23AWG (or larger) CAT6/CAT6A cable, which will contribute around 0.03Ω/meter for a continuous run.
- The original cable was only 24AWG, so if you are using 23AWG cable then the less length you use from the original cable the better.
- It would appear that connectors will each contribute ~0.02-0.1Ω to the round-trip resistance, but more research is required.
- Avoid unnecessary use of patch panels, they introduce additional connectors and add resistance.
- 150' is likely the most distance you are going to get without changing your approach (like splitting out the power into larger guage wires, etc), but if you use a specialty low-resistance cable (like this) then you might be able to almost double that with some careful terminations.
- Once you get everything set up, try turning on snow pre-heat mode:
- If you can run a few speed tests in a row without problems, then you are likely golden.
- If your dishy reboots (either immediately or after running a few speed tests), your cable resistance is too high.
For longer runs you may need to use a power supply with a larger voltage. I can confirm that the rectangular dishy works fine on 52V.
With a longer run, proper grounding and surge protection becomes more important. Dishy must be grounded in some way. With the unmodified original cable, that grounding comes from the router. Since we are cutting that wire, we need to make sure that we provide that grounding.
- At least the the first RJ45 termination on the dishy side should be a grounded RJ45 plug.
- Use a high-quality, grounded, PoE-compatable ethernet surge
protector at the termination closest to your dishy.
- If you do this at your "service entrance" (where the wire enters your house), then you won't need a shielded ethernet cable after that point---but you might want it to be shielded to reduce RF interference.
- If you do use a shielded cable after the grounded surge protector, make sure you don't have a continuous ground between your surge protector and your Starlink router---that would create a ground loop, and you don't want that. If there is a ground fault, some of the surge current could go through your shielding!
- Alternatively, you could forgo the surge protector and use shielded cables, connectors, and plugs for the entire run and ensure continuity between the starlink router and dishy (presumably the router has some amount of built-in surge protection).
Here's the current consumption in A for the first five minutes. The horizonal axis is seconds; blue is the average every 5s and orange should be the maximum in the same period (Fluke 189 normal min-max). Note that the two lines come from different boots:
I've got average values out to 1200s; twenty minutes, but it's just more of the same.
Here's another boot but showing the average current over each 1s period for the first three minutes:
The voltage delivered by the PSU is in the same range as above; within 0.5V of 48V. The PSU is a 3A PSU so isn't near the limit. I got these numbers using the data logging of a Fluke 189, typing them into Excel by hand. The "high precision watt meter and power analyzer turned out to be not very useful. It records a peak current of 14A as soon as it starts up... This was worrying so I used the fast min-max on the Fluke 189 to check the inrush; it was actually 6A!
The problem was that I was powering up/down by pulling the barrel connector on the DC (48V) side. DO NOT DO THIS! It causes a massive inrush. The Fluke fast min-max samples across a time of something like 250us, but all the same that kind of current could cause sparking and maybe damage something. The antenna magnetics are apparently some kind of custom Würth Elektronik 4PPoE++ device; they don't list the part number but other magnetics in the series can go up to 1500mA/pair (per centre tap); so that's a 3A/150W supply. All the same 6A is too much.
I changed my methodology to powering up/down on the AC side; pull the plug on the PSU. This results in a soft start; fast min-max does not register a surge. The initial startup current is around 55mA for the first 5s, it then jumps to around 150mA for the next 30s then goes to the highs seen immediately afterward; 1A at 38s 1.5A at 45s. The long term average is 700mA but as can be seen from the first graph it swaps between around 600mA and 900mA for intervals of maybe 30s.
To get wattages at the PSE multiply by 48. At the PD, the antenna, there will be a 75ft/18AWG drop forward and back; four 24AWG 7/32 conductors in parallel have the same cross-section as 1 18AWG 7/26. The total resistance is about 0.9ohm, so assume 1.5V drop at the PD at 1.5A; multiply by 46.5
This is without pre-heat but the pre-heat didn't seem to add more than 0.25A. Everything seems to be well within the rating of the router PoE; 2A at 48V. I don't know where all this stuff about massive power requirements comes from, maybe the V1 and V2 dishes? Certainly the rectangular dish (V3) does not need more than 96W at the PSE, i.e. more than 2A, whatever the custom magnetics in the dish do.
I also ran the system from boot with fast min-max on the Fluke 189. This gave me an average over an hour of 0.7A and a transient peak of 3.4A. Bear in mind that this is a transient; it's coming out of the PSE capacitor which, as my do not do this above demonstrates is perfectly capable of delivering 6A in a single transient. There does always seem to be a transient in the first minute; presumably the 45s peak above. It varies between boots, one gave me 2.98A the other 3.34A. There was a second transient after about 17m of 3.39A so my assumption is that these transients happen irregularly. I suspect the dish should have bigger capacitors to avoid these transient current surges from the PSE.